Monthly Archives: May 2017

6 Facts About Thermoform Trays

Everywhere you look, you are sure to find thermoform trays. Grocery stores, restaurants, doctor’s offices and retail stores use millions of trays throughout the year. At Indepak, creating thermoformed trays is a huge part of our business, and if you need quality thermoform trays, here’s a quick look at thermoform trays in general and what we can provide.

1. Thermoform Trays Protect Products
Thermoform plastics are so easy to mold and shape that you can create virtually any configuration needed for a thermoform tray. If your product has several parts, our trays will be designed to fit each piece exactly. Because the plastic trays can be formed to include specially designed cavities for each product part, you won’t need to use as much packaging to ensure that your product is protected.

2. We Create Trays For Many Industries
While some companies focus on specific industries, such as the food and beverage industry, our facility features a variety of thermoforming equipment. This allows us to meet the unique needs for a variety of industries. This includes the specialty foods industry, as well as the medical industry, electronics industry, agricultural industry and, of course, countless unique retail manufacturers. We can even create business-to-business tote trays for industrial purposes.

3. We Create Trays For Many Products
Thermoform trays are a perfect packaging solution for many products. Within the food industry, these trays can protect and display food items such as packages of candies, cookies or crackers, frozen dinners, and large deli platters. We also design all sorts of trays for restaurants, delis and grocers to help them serve, store and display their food items.

Within the medical and pharmaceutical industries, thermoform trays can be used to hold medical kits, vials of medicine and various sterile instruments. At Indepak, we produce low-particulate packaging for our medical and pharmaceutical clients, which is intended for non-sterile as well as downstream sterilization applications.

For retailers, we can create many different types of packaging. For instance, if you manufacture toys, we can design a thermoformed tray that holds several toys of varying sizes and shapes. This tray then can be placed into additional thermoplastic packaging to further protect the items and prevent tampering. We also can create packaging with trays for items such as tools, office supplies, cosmetics and beauty supplies, cleaning supplies, batteries, razors, headphones and any other product you might sell.

4. Combination Designs Are Common
Our thermoformed trays are often just one component in a packaging solution. For instance, we might design a thermoform tray with multiple cavities and once that tray has been filled with your product, place it into a custom designed clamshell or blister pack or perhaps a packaging design that includes a paperboard backing. We can create many types of combination designs, which might be just what you need.

5. A Wide Range Of Materials Can Be Used
Versatility is one of our strengths, and because we have multiple lines of thermoforming equipment, this allows us to use many thermoplastic materials. Some of the most commonly used thermoform plastics we use include PET, PETG, HDPE, ABS, PVC and PP. We also have some starch-based bio materials that we can use to create packaging and thermoformed trays. The type of plastic we use for your thermoform trays will depend on several factors, such as your budget and the type of product you create. Food products, for instance, can only be placed in packaging suitable for direct food contact. Static-sensitive products, such as electronics, also have unique packaging requirements.

If you need thermoformed trays or any type of packaging solution that includes thermoform trays, Indepak can help. Give us a call today to discuss your packaging needs. We have been a leader in the thermoforming industry since 1967, and look forward to finding an affordable, high-quality packaging solution that meets your needs.

Product Packaging: 4 Factors We Consider

When it comes to product packaging, we’ve had a lot of experience. In fact, we’ve spent the last 50 years providing customers with affordable, custom packaging. Our design team has worked with companies from virtually every industry to create innovative custom packaging. While the main purpose of any package is to hold a product, we understand there are many other factors that come into play, including the following.

1. Presentation
While there are many important aspects we consider during the creation of custom product packaging, an eye-catching design can make the difference between a consumer selecting your product in lieu of your competitor’s product. One benefit with thermoform plastics is that consumers easily can see your product, and we can display that product to its best advantage. Our team can create all types of thermoform plastic packaging, including clamshells, blisters, thermoform trays and containers with lids.

2. Protection
Thermoform plastics boast many properties that help to protect your product. For instance, many of the plastic materials we use are both shatterproof and impact-resistant. If your product is knocked off a shelf, the plastic product packaging will preserve your item far better than other types of packaging materials. Plastic product packaging also can be sealed to prevent moisture as well as tampering.

3. Cost-Containment
Keeping costs down is always a factor for any business, and using plastics for your product packaging is an ideal choice. Plastic materials are cost-effective for many reasons. In general, plastics are much more affordable than other types of packaging. As stated before, plastics protect your product, which reduces loss due to damage or theft. Plastics also are lightweight, which helps you reduce shipping costs. Because we can create smaller packages with plastic, this also allows you to ship more units per container, which further reduces your shipping and handling costs.

4. Sustainability
While the words plastic and sustainability might not seem like a natural match, virtually all of the materials we use at Indepak are recyclable. In some cases, we can create product packaging using post-consumer grade materials, starch-based bio plastics or perhaps a combination design that incorporates plastics with pulp or paperboard. Keep in mind, that the versatility of thermoforming allows us to create designs that use as small of an amount of materials as possible. We can create a blister pack or clamshell that surrounds your product precisely, eliminating the need for excessive packaging materials.

If you are in the market for product packaging, the team at Indepak is here to help. Contact us at any time and we can discuss your packaging needs. In addition to package design and product, we also offer package fulfilment services, inventory management and shipping services.

Custom Plastic Packaging: 5 Facts We Need To Know

While we write many articles providing helpful tips and facts about custom plastic packaging, sometimes we are ones who need information. Before you give us a call, we recommend that you compile some basic information about your project. Providing the following information will help provide us with a solid idea of exactly what type of custom plastic packaging you need.

1. Information About Your Product
During our first face-to-face meeting, our design team will be able to study your product in detail learning more about its design, construction and how best to display and protect the item or items. However, for our first phone call, we need to know some of the basic information about the product. For instance, what type of product do you have? Is it a food product? A tool? A battery?

Any details that you can provide about the product will be helpful, including the number of parts, the weight of each part, the size of the product and any special issues we need to address. For instance, perhaps you need packaging that is compliant for direct food contact or perhaps static or sterilization are issues that must be addressed. We have expertise in a variety of specialized markets, and our facility includes an array of thermoforming equipment to better help us meet the needs of each unique client.

2. Your Budget
Everyone is looking for ways to cut costs, and the good news about custom plastic packaging is that plastic is one of the most affordable materials on the planet. Not only are the materials themselves affordable, plastic is lightweight and we can design packaging that fits around your product precisely, eliminating excess wasteful packaging. This makes shipping easier and more affordable. Additionally, custom plastic packaging protects your product from moisture, tampering and other types of damage, all of which has a positive effect on your bottom line. Cost-containment is always a priority at Indepak. When you give us a call, let us know your budget and our team is sure to find a custom packaging solution that fits within these costs.

3. Project Timeline
During the initial phone call, give us an idea of when you need the project completed. Typically, you can expect that the development and design process will occupy the largest portion of your project’s timeline. Our expert designers work closely with customers throughout the design process to create innovative custom plastic packaging. Once designs and prototypes have been approved, our multiple lines of quality, high-speed thermoforming equipment will have your project completed as quickly as possible.

4. Types Of Materials You Prefer
Because we have a variety of equipment, we can process many types of rigid and foam materials. Our equipment can thermoform rigid materials from .008” to .080” in thickness, and foam materials from approximately 1/16″ to ¼”. We use many thermoform plastic materials, including ABS, HDPE, HIPS, OPS, PET, PETG, PP, PVC and even some starch-based bio materials.

Typically, cost, product requirements and sustainability are the three biggest factors a customer considers when selecting a material. Virtually all of the materials we use are recyclable, and we also often create combination designs, such a plastic and pulp or plastic and paperboard.

5. Additional Services You Might Need
In addition to designing and producing custom plastic packaging, we also offer many additional services, including package fulfilment. For instance, if you need RF welding or heat sealing, we have several sealing options. We also offer inventory management, and our facility includes 50,000 feet of warehouse space. We can create an inventory management system just for you.

If you need custom plastic packaging for any industry, contact Indepak today. We have been creating innovative packaging, parts, trays and much more since 1967, and we look forward to working on your project.